Consider the last time you've opened a pack of snacks or gummies and wished you could keep the flavors separate. Or perhaps you've ever seen sample packs where everything is mixed together.

Multi-compartment Mylar bags address those issues. They allow you to keep the products separate cleanly, keep them fresh, and provide customers with more variety. But how do you actually create them? Let's do it step by step.

Why Multi-Compartment Bags Matter

One pouch is enough for most products, but on occasion, one pocket simply won't do. Entrepreneurs peddling cannabis, edibles, coffee samples, or supplements usually need to be divided.

Consumers love organization and ease. Companies love innovative and practical packaging. Multi-compartment bags unite both parties in an easy, systematic way.

The Baseline: Mylar Film

The material is the same, rigid polyester with oxygen barrier, moisture barrier, and smell barrier layers. What is different is how the custom mylar bag is closed in. 

Instead of one open spot, there are extra seal lines that create sections. It's like a sheet of glass that is divided into panels. Each panel is an individual package, distinct from the rest.

Step One: Select Thickness

Tighter compartments = thicker film. You can get away with a 3.5 mil film for light products, but 5 mil or more for heavier or pointy products. Puncture resistance due to thickness prevents divider seals from being torn by pressure.

Step Two: Plan the Layout

This is where you are creative. Do you want:

1. Vertical compartments: Two flavors side by side.
2. Horizontal compartments: Trial packs one on top of another.
3. Grid compartments: Small samples, about like in a candy tray.

A quick sketch is made to help see the design.

Step Three: Add Divider Seals

Heat sealing makes good lines in the pouch. They are like walls that go around things individually. For customer convenience, perforated seals are generally attached.

That way each compartment may be torn off separately, such as tearing one square from a sheet of chocolate.

Step Four: Closures and Openings

Would you like a one zipper on top or a zipper for each section? This depends on what you're shipping. Edibles generally like a one zipper.

Cannabis or supplements may require individual zippers for privacy, freshness, or legality. Perforated tear notches also allow easy opening.

Step Five: Print and Brand

Where function and personality intersect. Each compartment can be labeled, graphically, or colored individually. A gummy pack, for instance, might display each flavor through a color block.

Digital printing allows brands to print crisp, high-contrast artwork between compartments without compromising barrier integrity.

Advantages of Multi-Compartment Bags

Convenience: No individual bags are necessary for customers.

Freshness: Each compartment is sealed during opening.

Cost savings: Two or three bags replaced by one.

Stronger branding: Compartments allow firms to call out variety in one package.

Where They're Used Most

1. Edibles: Flavors divided in one pouch.

2. Coffee/tea: Mini pairings or sampler packs.

3. Supplements: Daily dosage or combination packs.

4. Dispensaries: Strains packaged side by side.

5. Cosmetics: Creams, masks, or powder samples.

Watch Outs

A few things can make or break success:

• Divider seals must withstand weight.
• Perforations must tear easily without frustration.
• Print layout needs to be parallel to compartment edges.
• Thickness of the bag must be the same as the product being stored.

Quick Recap

Specifically Mylar bag multi-compartment manufacturing is selecting proper thickness, creating the layout, including divider seals, specifying closures, and creating graphics that are compatible with each pocket.

The result is a wiser-feeling, crisper-looking bag that provides the customer with an experience he or she will be boasting about.

Make your ideas a reality today. Shop custom mylar bags.