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How are Mylar Bags Manufactured?

Uncertain about the printing method to employ on your mylar bags? Which printing method is preferable for your project between rotogravure and digital printing?

Mylar bags, which are comprised of thin, flexible polyester film, are frequently used to package food and other items. They are a reliable solution for packing a variety of items since they are strong, heat- and moisture-resistant. Digital printing and rotogravure printing are the two major types of printing methods that are frequently used to print on mylar bags.

The process of putting images or text to a substrate while utilizing digital printing equipment, such as an HP Indigo digital printer, is known as digital printing. Digital printing is an efficient and rapid way to generate results of high quality. The high versatility of this printing method makes small-scale or short-run printing conceivable.

In rotogravure printing, ink is transferred from a number of engraved cylinders onto the substrate using a revolving printing press. Rotogravure printing is a quick and effective way to print numerous products quickly and efficiently since it can produce very long print runs.

Below is a more thorough explanation of how digital printing and rotogravure printing work:

Digital printing:

  1. The design to be printed is created using a graphic design software and is saved as a digital file.
  2. The digital file is sent to the digital printing equipment, such as an HP Indigo digital printer.
  3. The digital printer uses inkjet technology to apply the ink directly to the substrate (in this case, mylar bags) in the desired pattern.
  4. The ink is absorbed by the substrate, creating a high-quality print with sharp, detailed images and text.

Rotogravure printing:

  1. The design to be printed is etched onto a series of engraved cylinders, which are typically made of copper or steel.
  2. The mylar bags are fed through the rotary printing press, which consists of a series of printing units, each with its own engraved cylinder.
  3. As the mylar bags pass through the printing units, the engraved cylinders rotate and transfer the ink from the cylinder to the substrate, creating a print.
  4. The print is then dried using heat or UV light.

Digital printing and rotogravure printing have a few key differences when it comes to printing on mylar bags like stand-up pouches and flat pouches.

One of the primary distinctions is cost: digital printing is typically more expensive than rotogravure printing, especially for low quantities. Digital printing could, however, be more affordable for short runs or producing detailed artwork in several colors.

The particular demands and requirements of your project will determine whether you choose digital printing or rotogravure printing.  Digital printing can be the preferable choice if you need to print a limited number of mylar storage bags with intricate graphics and many colors. Rotogravure printing could be more affordable if you're printing mylar bags in bulk with straightforward graphics.

Are you prepared to use custom-printed mylar bags to advance the packing of your goods? To find out more about BRANDMYDISPO's printing services, get in touch with us. No matter if you want a small number of bags with intricate patterns or a huge number of bags with straightforward graphics, our team of skilled experts will collaborate with you to develop the ideal mylar packaging solution for your company.

Contact us today and get started!

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